铁、钴、锰矿物还原浸出技术研究进展

    Research Progress on Reductive Leaching Technology of Iron, Cobalt and Manganese Minerals

    • 摘要: 【目的】针对湿法冶金过程中铁、钴、锰等变价金属的高价态矿物难以直接浸出、浸出效率低的问题,研究开发绿色高效的还原浸出技术,以实现有价金属的综合回收和绿色资源化利用。【方法】综述了铁、钴、锰三种金属的还原浸出方法,包括化学还原浸出法、微生物还原浸出法、还原焙烧-浸出法。从热力学和动力学角度分析了还原剂的作用机制。【结果】 还原浸出法能显著提高金属浸出率。SO2还原浸出可使铁酸锌分解;柠檬酸等有机酸配合还原剂可使废旧电池中钴的浸出率从75%提高至99%;还原焙烧-氨浸或酸浸工艺可实现镍、钴的选择性浸出;亚铁离子、过氧化氢、生物质等还原剂可使软锰矿中锰的浸出率达90%以上。【结论】 还原浸出法相较于火法工艺具有能耗低、碳排放小、反应效率高、环境友好等优势,是实现铁、钴、锰等变价金属绿色高效回收的有效途径。但目前仍存在部分技术难题,尚未实现大规模产业化应用。未来应重点发展联合工艺、深入研究反应动力学及伴生稀散金属的行为规律。

       

      Abstract: Objective In response to the problem that high-valent minerals of variable valence metals such as iron, cobalt and manganese are difficult to leach directly and the leaching efficiency is low in the hydrometallurgical process, a green and efficient reduction leaching technology is studied and developed to achieve comprehensive recovery and green resource utilization of valuable metals. Methods This article reviews the reduction leaching methods of iron, cobalt and manganese, including chemical reduction leaching, microbial reduction leaching and reduction calcination - leaching. The mechanism of action of the reducing agent was analyzed from the perspectives of thermodynamics and kinetics. Result The reduction leaching method can significantly increase the metal leaching rate. SO2 reduction leaching can decompose zinc ferrate. Organic acids such as citric acid combined with reducing agents can increase the leaching rate of cobalt in used batteries from 75% to 99%. The selective leaching of nickel and cobalt can be achieved through reduction roasting - ammonia leaching or acid leaching processes. Reducing agents such as ferrous ions, hydrogen peroxide and biomass can increase the leaching rate of manganese in pyrolusite to over 90%. Conclusion Compared with pyrometallurgical processes, the reduction leaching method has advantages such as low energy consumption, low carbon emissions, high reaction efficiency, and environmental friendliness. It is an effective way to achieve green and efficient recovery of variable valence metals such as iron, cobalt, and manganese. However, there are still some technical challenges at present, and large-scale industrial application has not yet been achieved. In the future, efforts should be focused on developing combined processes and conducting in-depth research on reaction kinetics and the behavioral patterns of associated dispersed metals.

       

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