药剂复配浮选煤气化细渣提碳实验

    Test on Extraction of Carbon from Fine Slags of Coal Gasification by Flotation with Mixed Reagents

    • 摘要: 【目的】煤气化细渣富含硅铝无机物及残碳,为实现其高值化利用,对其高效分离是关键。【方法】针对气化细渣炭灰分离难题,以浮选为核心,通过优化药剂体系与工艺参数,探究复合捕收剂对炭灰分离的强化机理。【结果与结论】试样分析表明,无机矿物以石英、莫来石等晶态及非晶态玻璃体为主,残碳呈现多孔、絮状结构并与无机质紧密嵌布。通过扫描电镜与孔隙分析发现,残碳具有高比表面积(388.55 m2/g)及复杂孔结构,而玻璃微球表面光滑且部分嵌入碳孔隙中,导致分离困难。浮选实验表明,以正十二烷与正癸酸复配作为捕收剂,其浮选效果优于正十二烷。机理研究表明,复配药剂通过物理吸附增强碳表面疏水性:正癸酸电离的负电基团排斥无机质表面负电荷,促使捕收剂选择性吸附于碳颗粒;红外光谱显示复配药剂显著削弱C-O-C峰强度,强化疏水性官能团作用;低场核磁分析进一步证实复配药剂减少微孔无效吸附,优化药剂利用效率。

       

      Abstract: Objective The coal gasification fine slag is rich in inorganic substances such as silicon and aluminum, as well as residual carbon. Method Aiming at the problem of carbon ash separation in gasification fine slags, taking flotation as the core, by optimizing the reagent system and process parameters, the enhancement mechanism of the composite collector on carbon ash separation was explored. Result&Conclusion Sample analyses show that the inorganic minerals are mainly in the form of crystalline quartz, mullite, and amorphous glass, while the residual carbon has a porous and flocculent structure and is closely interbedded with inorganic substances. Scanning electron microscopy and pore analyses indicate that the residual carbon has a high specific surface area (388.55 m2/g) and a complex pore structure, while the surface of glass microspheres is smooth and partially embedded in the carbon pores, making separation difficult. Flotation tests show that the combination of n-dodecane and n-decanoic acid as collectors has a better flotation effect than n-dodecane alone. Mechanism studies indicate that the composite reagent enhances the hydrophobicity of the carbon surface through physical adsorption: the negatively charged groups ionized from n-decanoic acid repel the negative charges on the inorganic surface, promoting the selective adsorption of the collector on carbon particles. Infrared spectroscopy shows that the composite reagent significantly weakens the intensity of the C-O-C peak, strengthening the effect of hydrophobic functional groups. Low-field nuclear magnetic resonance analysis further confirms that the composite reagent reduces the ineffective adsorption in micro-pores and optimizes the utilization efficiency of the reagent.

       

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