低品位铁锰多金属矿选冶工艺流程设计

    Process Design for Beneficiation and Metallurgy of a Low-grade Iron-manganese Polymetallic Ore

    • 摘要: 【目的】以四川铁、锰、磷多金属矿为研究对象,在实验过程中面临矿物风化严重、铁锰磷元素矿物种类过多、粒度极细等多种问题,【方法】设计出悬浮焙烧-浸锰-磁选-浮磷的选冶联合工艺。在该工艺中采用还原焙烧,将铁、锰元素还原,采用浸锰-磁选工艺对其回收锰、铁元素;采用脱泥-浮选工艺回收磷灰石矿物。该工艺将脱泥与分选并行,悬浮焙烧除去极细物料;浸锰作业溶解部分微细粒矿物;摒弃磁选中矿夹带出部分细泥;最后通过脱泥-浮选得到磷精矿产品,在浸锰、磁选、浮选作业进行逐渐脱泥,逐级分选,保证工艺的可行性与稳定性。【结果】通过上述工艺得到的浸锰液中锰浸出率达到91.37%;铁精矿品位60.97%,回收率49.73%;磷精矿品位31.47%,回收率48.71%。【结论】该工艺取得了良好的选冶指标,实现了铁锰磷资源的高效回收。

       

      Abstract: Objective In Sichuan, the iron, manganese and phosphorus polymetallic ore is taken as the research object. During the test, there are many problems, such as serious mineral weathering, too many types of iron, manganese and phosphorus minerals, and extremely fine particle size. At the premise that the conventional mineral processing method is completely ineffective, Method a combined process of suspension roasting-leaching manganese-magnetic separation-floating phosphorus is designed. In this process, the iron and manganese elements are reduced by reduction roasting, and the manganese and iron elements are recovered by the manganese leaching-magnetic separation process. Apatite minerals were recovered by the desliming-flotation process. The process combines desliming and separation in parallel : suspended roasting removes very fine materials, the manganese leaching operation dissolves some fine-grained minerals and abandons the magnetic separation of the ore carried out part of the fine mud. Finally, the phosphate concentrate product is obtained by desliming-flotation, and gradually desliming and grading separation are carried out in manganese leaching, magnetic separation and flotation operations to ensure the feasibility and stability of the process.Result The leaching rate of manganese in the manganese leaching solution obtained by the above process reaches 91.37%, the grade of iron concentrate is 60.97%, and the recovery rate is 49.73%. The grade of phosphate concentrate is 31.47%, and the recovery is 48.71%. Conclusion This process achieved excellent beneficiation and metallurgical indicators and realized the efficient recovery of iron, manganese and phosphorus resources.

       

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