基于响应面分析法的旋流器分离性能数学模型优化

    Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis

    • 摘要: 这是一篇矿业工程领域的论文。随着旋流器在选矿领域应用逐渐增多,其操作因素对分离性能的影响在生产过程中也越来越受重视。目前各种探究旋流器分离性能的成果已被广泛报道,但是普遍局限于旋流器结构因素对其的影响,未考虑操作因素(运行压力P、分散相浓度Ci)以及因素之间的交互作用对分离性能的影响。为探究旋流器操作因素对分离性能的影响,应用响应面分析法设计实验建立旋流器主直径Dc和操作因素对于旋流器分级效率Ef和分级粒度Dm的数学模型并探究其间的交互影响作用,便于实现使用过程中旋流器较佳分离性能的调控,通过Design Expert分析17组实验结果得到:分级效率拟合公式和分级粒度拟合公式;通过三维曲面响应分析表明主直径、运行压力以及分散相浓度三个因素对分级效率和分级粒度影响的显著性均是Dc>Ci>P。对于分级效率和分级粒度而言,DcCi以及DcP之间的交互作用比较强,CiP之间交互作用很弱。

       

      Abstract: This is an article in the field of mining engineering. With the increasing application of cyclone in the field of mineral processing, the influence of its operating factors on the separation performance has been paid more and more attention in the production process. At present, various researches on the separation performance of cyclone have been widely reported, but they are generally limited to the structural factors of cyclone, and do not consider the effects of operational factors (inlet pressure P, dispersion concentration Ci) and the interaction between factors on the separation performance. In order to explore the influence of cyclone operating factors on separation performance, response surface analysis was applied to design experiments to optimize the mathematical models of cyclone main diameter Dc and operating factors on cyclone classification efficiency Ef and classifier size Dm, and explore the interaction between them, which can achieve the best separation performance regulation of cyclone. Through the analysis of 17 groups of test results by design expert, the following results are obtained: classification efficiency fitting formulaandgrading granularity fitting formula. The 3D surface response analysis shows that the main diameter, inlet pressure and inlet concentration have a significant effect on the classification efficiency and particle size of Dc> Ci >P, and for the classification efficiency and particle size, the interaction between Dc and Ci and between Dc and P is relatively strong, while the interaction between Ci and P is weak.

       

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