余水, 邱家用, 居殿春, 等. 含锌电炉粉尘钙化碳热还原焙烧实验[J]. 矿产综合利用, 2024, 45(3): 135-142. DOI: 10.3969/j.issn.1000-6532.2024.03.021
    引用本文: 余水, 邱家用, 居殿春, 等. 含锌电炉粉尘钙化碳热还原焙烧实验[J]. 矿产综合利用, 2024, 45(3): 135-142. DOI: 10.3969/j.issn.1000-6532.2024.03.021
    YU Shui, QIU Jiayong, JU Dianchun, et al. Experiment on calcified carbothermal reduction roasting of zinc containing electric furnace dust[J]. Multipurpose Utilization of Mineral Resources, 2024, 45(3): 135-142. DOI: 10.3969/j.issn.1000-6532.2024.03.021
    Citation: YU Shui, QIU Jiayong, JU Dianchun, et al. Experiment on calcified carbothermal reduction roasting of zinc containing electric furnace dust[J]. Multipurpose Utilization of Mineral Resources, 2024, 45(3): 135-142. DOI: 10.3969/j.issn.1000-6532.2024.03.021

    含锌电炉粉尘钙化碳热还原焙烧实验

    Experiment on Calcified Carbothermal Reduction Roasting of Zinc Containing Electric Furnace Dust

    • 摘要: 这是一篇冶金工程领域的论文。为强化含锌电炉粉尘中锌和铁资源的有效分离与回收,并降低碳还原剂消耗,提出以电炉粉尘制备高碱度炉料进行钙化碳热还原焙烧的思路和方法。采用热力学计算和实验研究相结合,分析电炉粉尘钙化碳热还原焙烧过程中主要物相转变规律,探究其钙化碳热还原反应行为和路径。结果表明,当碳氧摩尔比nc/no<0.6和温度低于1000 ℃时,ZnFe2O4还原生成Fe0.85-xZnxO,抑制锌的还原和挥发。而添加CaO均能将ZnFe2O4和Fe0.85-xZnxO钙化生成Ca2Fe2O5,Ca2Fe2O5会被进一步还原。当温度低于1100 ℃及nc/no<1.0时,含锌电炉粉尘钙化碳热还原焙烧反应路径为:ZnFe2O4 + CaO → Ca2Fe2O5 + ZnO → Ca2Fe2O5+ Zn (g) 和Fe0.85-xZnxO + CaO → Ca2Fe2O5 + ZnO + FeO →Ca2Fe2O5 + Fe + Zn (g)。这两种反应均能促进锌的释放。在nc/no为0.4~1.2,焙烧温度为1000~1100 ℃,CaO能促进锌的挥发,钙化碳热还原焙烧nc/no=1.0时的脱锌率与碳热还原焙烧nc/no=1.2时接近,均在90%左右。因此,钙化碳热还原焙烧可降低碳还原剂消耗,节约能耗。

       

      Abstract: This is an article in the field of metallurgical engineering. In order to strengthen the effective separation and recovery of zinc and iron resources in zinc containing electric arc furnace dust(EAFD), and reduce the consumption of carbon reducing agent, the idea and method of calcified carbothermal reduction roasting with high basicity burden prepared from EAFD was proposed. Thermodynamic calculation and test study were combined, the main phase transformation during the calcified carbothermal reduction roasting process of EAFD was analyzed to explore calcified carbothermal reduction reaction behavior and path. It is shown that the reduction of ZnFe2O4 to Fe0.85-xZnxO inhibits the reduction and volatilization of zinc when the molar ratio of carbon to oxygen is less than 0.6 and the temperature is lower than 1000 ℃. While the calcification of ZnFe2O4 and Fe0.85-xZnxO to Ca2Fe2O5 by adding CaO can promote the reduction of zinc and Ca2Fe2O5 will be further reduced. When the temperature is lower than 1100 ℃ and nc/no< 1.0, the reaction path of calcified carbothermal reduction roasting is ZnFe2O4 + CaO → Ca2Fe2O5 + ZnO → Ca2Fe2O5 + Zn (g) and Fe0.85-xZnxO + CaO → Ca2Fe2O5 + ZnO + FeO → Ca2Fe2O5 + Fe + Zn (g). Both of these reactions can promote the release of zinc. The results show that CaO can promote zinc volatilization in the range of nc/no 0.4~1.2 and calcination temperature 1000~1100 ℃. The dezincification rate of calcified carbon thermal reduction roasting at nc/no = 1.0 is close to that at nc/no = 1.2, both of which are about 90%, so the consumption of carbon reducing agent can be reduced and energy consumption can be saved.

       

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